Data center server thermal hardware — atmospheric photograph for case studies

Real results from real projects

Engineering outcomes from anonymized OEM programs — thermal pads, greases, phase change materials, and custom die-cuts for AI servers, power conversion, and industrial electronics.

Smart Glasses Thermal Management Solution
Consumer Electronics

Leading Global Consumer Electronics Brand

Smart Glasses Thermal Management Solution

TIF700M high-performance thermal pad and TIR340A1-P1 ultra-thin graphite sheet (1200 W/m·K, down to 0.04 mm) cut processor temperature by 8.7°C and surface temperature by 6.2°C in a sub-50 g smart-glasses frame, eliminating thermal throttling while reducing material cost 12–18%.

−8.7°C

Processor temperature

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NEV Battery Pack Thermal Gel Solution
New Energy & EV Battery

Leading Domestic Power Lithium-Ion Battery Manufacturer

NEV Battery Pack Thermal Gel Solution

TIF020-19S and TIF035AB-05S two-component thermal gels replaced pre-die-cut pads on EV and ESS battery packs — >50% compressibility fills 0.5–5 mm gaps, fully automated dispensing cut BOM cost 35%, validated against LV124 vibration and 125 °C / 1000 h aging.

−35%

BOM cost vs die-cut pads

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EV Battery Pack Sealing & Thermal Management Solution
New Energy & EV Battery

Leading player in India's electric vehicle Manufacturer

EV Battery Pack Sealing & Thermal Management Solution

Z-FOAM800 Enables IP67 Battery Pack Sealing and Long-Term Reliability Enhancement for a well-known Indian manufacturer Electric Vehicles

IP67/IP68

Protection Level

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Humanoid Robot AI Thermal Management Solution
Data Center & AI

Leading Embodied-AI Humanoid Robot Developer

Humanoid Robot AI Thermal Management Solution

A five-material thermal stack — TIF700RUS pad, PCM-TIC800H, TIF090-11 gel, TIF100-30-11S pad, and TIG680 potting — cooled the AI processor by 18.5 °C, extended full-load runtime from under 45 minutes to over 2 hours, and raised MTBF above 5,000 hours.

−18.5 °C

AI processor temperature

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800G / 1.6T AI Optical Module Thermal Solution
Data Center & AI

Leading AI Optical Interconnect OEM

800G / 1.6T AI Optical Module Thermal Solution

Ultra-soft TIF700UU pad and TIC800T-ST PCM-metal composite for next-gen 800G and 1.6T optical transceivers in AI data centers — 10 psi lower compression stress at 70% deflection.

−10 psi

Compression stress vs competitor

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EV Battery Pack Thermal Management Solution in Low Temperature Environment
Automobile industry

A new energy vehicle manufacturer

EV Battery Pack Thermal Management Solution in Low Temperature Environment

TIF100 series thermal interface materials,Kheat SP silicone heating pads and PI film heaters solve EV Battery Pack Thermal Management in Low Temperature Environment of -18℃

Thickness

≥1.5mm

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Narratives are anonymized OEM programs; for specifics or NDA discussion, contact engineering.

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