Silicone thermal pads

Compressible silicone thermal pads and thermal gap pads for CPUs, GPUs, SSDs, power stages, and telecom hardware. Through-plane thermal conductivity 1.0–16.0 W/m·K across 39 published part numbers — sheet stock or custom die-cut to your outline, shipped worldwide.

39

Silicone TIF models

1.0–16.0 W/m·K

Thermal conductivity (λ)

0.25–5 mm

Thickness (typical)

−40 – 200 °C

Continuous use

UL94 V-0

Flame rating (grades)

Part numbers & datasheets

Every Thermal Pad grade, one table

All 39 thermal pad part numbers with thermal conductivity (W/m·K), colour notes, and PDF datasheets. Click a model name with a link for full specs, photos, and application guidance.

Help me choose a model

Nominal λ values are catalogue grades — verify on your lot-specific datasheet or CoA before PPAP or field qualification.

Typical applications

Where silicone thermal pads fit

Silicone gap pads end up anywhere heat has to cross a rough or mixed-height interface—racks, traction hardware, radios, and the handheld products people live with every day. The tiles below are the conversations we have most often when TIF is on the BOM.

Technical parameters

Typical specification window (silicone TIF)

Typical specification envelope for this product category
ParameterTypical on TIF gradesMethod
Thermal conductivity (nominal)1–16 W/m·KASTM D5470
Thickness0.25 – 5.0 mmASTM D374
Hardness (Shore 00)15 – 45ASTM D2240
Compression @ 25 psi5 – 40%Typ. fixture
Dielectric strength≥ 5 kV/mmASTM D149
Volume resistivity≥ 1×10¹⁴ Ω·cmASTM D257
Continuous-use temp.−40 °C to 200 °CUL746B
Flame ratingUL94 V-0UL 94
Custom die-cutYes (±0.1 mm)

* Representative grades across the TIF family. Request a lot-specific datasheet or CoA for your exact part number.

FAQ

Thermal Pad — common questions

Need help shortlisting or cross-referencing? Talk to a Ziitek thermal engineer — 2-hour response SLA.

Talk to an engineer
What is a thermal pad?

A thermal pad (also called a thermal gap pad or gap filler) is a pre-formed, compressible sheet of thermally conductive material placed between a heat source — a CPU, GPU, power transistor, or battery cell — and a heatsink or enclosure wall. It bridges surface irregularities and mixed bondline heights, replacing loose grease or paste in applications that need repeatable assembly, easy rework, and a dry part on the BOM. Ziitek TIF pads on this page are silicone-based, with a published nominal conductivity span of about 1–16 W/m·K across the family.

Can I cut a thermal pad to size myself?

Yes — TIF silicone pads can be cut with a sharp craft knife or die-press to simple rectangular shapes for prototype work. For production, Ziitek's tool room die-cuts pads to any 2-D outline (L-shapes, holes, pick-and-place tabs) at ±0.1 mm tolerance. Send a DXF or STEP drawing; sample parts typically ship within five working days.

Where do I download the datasheet for each model?

Every row in the table below opens an English PDF on this site (39 silicone TIF models covered). λ and colour notes in the table are nominal values — use the PDF for tolerance tables, hardness, flame data, and sheet sizes.

What is the thermal conductivity of these thermal pads?

All models on this page are silicone-matrix TIF pads. Nominal through-plane conductivity spans about 1–16 W/m·K across the published grades — choose the grade to match heat flux, clamp pressure, and gap height.

What is the difference between a thermal pad and a thermal gap pad?

They describe the same product class: a compressible, pre-formed sheet between a heat source and sink. "Gap pad" stresses conforming to uneven surfaces and bridging gaps up to several millimetres — the design intent of the TIF range.

Can you die-cut pads to our outline?

Yes. We die-cut to 2-D profiles including L-shapes, holes, and tabs — typical tolerance ±0.1 mm on production tools. Send a drawing or STEP file; tooling lead times are quoted per project.

When should I use a thermal pad instead of thermal grease?

Use a pad when you want repeatable assembly, reworkability, clean handling, or a dry line item on the BOM. Grease can win at ultra-thin bondlines; pads suit DIMM gaps, SSD controllers, battery interfaces, and power stages where squeeze height varies.

Is TIF silicone-free?

No — TIF is silicone-based. For silicone-sensitive optics or sensors, ask about our non-silicone gap-pad options (see Related categories).

Your next thermal solution starts here.

From rapid prototyping to full-scale production — our engineers are ready to design a custom thermal solution for your application. Trusted by 5,000+ clients across EV, 5G, and consumer electronics.